ROTAX KART ENGINE FR 125 MAX, FR 125 Junior MAX FR 125 Mini MAX Service Manual

Description: INSTALLATION INSTRUCTIONS FOR ROTAX ENGINE Service Repair Maintenance Manuals This Auction is for 2 PDF Format Manuals in 2 Languages On CD MULTILINGUAL, ENGLISH AND GERMAN/ Deutsch SEE SAMPLES FOR DETAILS This is The Best Service Repair Maintenance Manual This Manual Covering Construction Function and Servicing Procedures of your Engines There is lots of Information for Service And Repair THIS MANUAL IS PDF FORMAT ON CD-ROM IF YOU WANT TO HAVE A BOOK MANUAL JUST PRINT IT FROM THIS CD-ROM THIS IS NOT A PAPER BOOK MANUAL There Are 2 PDF Format in 2 Languages English and Said (EINBAUHINWEISE) I Think it is in German FOR YOUR ROTAX KART ENGINES Engines Type FR 125 MAX, FR 125 Junior MAX FR 125 Mini MAX EINBAUHINWEISE und BETRIEBSANLEITUNG INSTALLATION INSTRUCTIONS and OPERATORS MANUAL ROTAX-Motoren Type for ROTAX-engines type FR 125 MAX FR 125 Junior MAX FR 125 Mini MAX Teile-Nr./Part no.: 297 150 Ausgabe/Edition: 09 2003 Engines Type FR 125 MAX, FR 125 Junior MAX FR 125 Mini MAX Version: Configuration no: FR 125 MAX (21kW) 37.125.1301 Version: Configuration no: FR 125 Junior MAX (15kW) 300125.130 Edition 11 2000 Manual Contain the Following information IMPORTANT INFORMATION Repeating Symbols General Precautions & Safety Information TECHNICAL DATA Check and Service Intervals of Engine Compounds Special Tools, Securing and Sealing Agents Location of the Engines Serial Numbers Engine Removal from the Chassis Engine Removal Setting UP the Engine on the Trestle ENGINE DISASSEMBLY Removal of the radiator Removal of the Intake Silencer and of the Carburetor Socket Removal of Electric Starter Removal of the Centrifugal Clutch Removal of Cylinder head cover and combustion chamber insert Cylinder Removal Piston Removal Disassembly of the Drive for the balance Shaft & the Water Pump Shaft Separation of the Crank case Halves Crank shaft Removal Individual Component Maintenance Crank case Removal and refitting of bearings and oil Seals Crank shaft Replacement of the Crank shaft repair set Balance shaft Drive of the Balance shaft Drive of the water Pump Water Pump shaft Centrifugal Clutch Bearing of the Clutch Drum Assembly Clutch Drum with Chain Sprocket Assembly Cylinder Assembly Exhaust Valve Assembly (only on engine Version FR 125 MAX) Disassembly of the Exhaust Valve (only on engine Version FR 125 MAX) Instillation of the Exhaust Valve (only on engine Version FR 125 MAX) Exhaust Socket Reed Valve Assembly and Carburetor flange Cylinder Piston and Piston Ring Piston Pin, Needle Cage, Piston Circlips Combustion chamber insert Cylinder Head Cover Ignition Unit Spark Plug Starter Reduction Gear Assembly Electric starter Radiator Intake Silencer Carburetor Fuel Pump Exhaust System Engine Reassembly Crank Case Assembly Instillation of the Balance Shaft and the water Pump Drive Piston Instillation Cylinder Instillation Instillation of the combustion chamber Insert & Cylinder Head Cover Checking Adjustment of the Squish Gap between Piston and combustion chamber Insert Starter Reduction Gear Instillation Centrifugal Clutch Instillation Pick- UP coil for Ignition unit- Instillation Spark Plug- Fitting Electric Starter- Instillation Radiator and intake silencer- Instillation Fuel Pump- Instillation Carburetor Instillation Filling of Gear Compartment with Oil INSTALLATION INSTRUCTIONS FOR ROTAX ENGINE TYPE FR 125 MAX, FR 125 Junior MAX, FR 125 MINI MAX 1 General precaution and safety information for engine installation 2. Engine removal from the crate 3. Verification or replenishing of oil level in gear compartment 4. Engine suspension on chassis 4.1. Attachment via engine pedestal 4.2. Direct attachment of the engine on chassis 5. Fitting of the drive chain 6. Fitting of the start button and of ON/OFF circuit breaker 7. Installation of the battery 8. Connecting and routing of the cable harness 9. Fitting of the spark plug 10. Installation of the radiator 11. Installation and connection of the fuel pump 12. Installation and connection of the carburetor 13. Installation of the Bowden cable for carburetor control 14. Installation of the intake silencer with integrated airfilter 15. Venting of the gear compartment 16. Flooding of the carburetor 17. Installation of the exhaust system 18. Connection of the battery 19. Observation of engine speed and coolant temperature Warning: Before engine operation, read the Operator's Manual. OPERATING INSTRUCTIONS FOR ROTAX ENGINE TYPE FR 125 MAX, FR 125 JUNIOR MAX, FR 125 MINI MAX 1. Design of the ROTAX engine FR 125 MAX, FR 125 Junior MAX and FR 125 Mini MAX Single cylinder two cycle engine, reed valve controlled, 125 cm3 displacement Liquid cooled, forced flow by integrated water pump Balance shaft Integrated thermostat Digital battery ignition Integrated electric starter Pneumatic controlled exhaust timing Crankcase impulse operated fuel pump Piston carburetor Dellorto VHSB 34 Intake silencer with integrated air filter Tuned exhaust with after-muffler 2. Technical description of the ROTAX engine, Type FR 125 MAX, FR 125 Junior MAX and FR 125 Mini MAX 2.1. Type of engine 2.2. Cooling circuit 2.3. Balance shaft 2.4. Ignition unit 2.5. Electric starter 2.6. Exhaust timing control 2.7. Fuel pump 2.8. Carburetor 2.9. Intake silencer 2.10. Exhaust system 3. Media for engine operation 3.1. Coolant 3.2. Battery and battery charging unit 3.3. Fuel 4. Engine tuning 4.1. Carburetor calibration 4.2. Selection of the transmission ratio (FR 125 MAX) 4.3. Selection of the transmission ratio (FR 125 Junior MAX) 4.4. Selection of the transmission ratio (FR 125 Mini MAX) 4.5. Exchange of the clutch drum with chain sprocket fitted 4.6. Changing or renewal of the chain sprocket on the clutch drum 6. Engine start and operation 7. Stopping the engine 8. Running-in procedure for the engine 11. Transport of the kart 12. Preservation of engine and equipment WICHTIGE INFORMATIONEN (ZUSAMMENFASSUNG) IMPORTANT INFORMATION (SUMMARY) and Much More Engine Instillation on chassis and Lot Lot Lot Lot More

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Location: New York, New York

End Time: 2024-12-03T13:19:31.000Z

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